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Anchoring System

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Lighthouse Windlass
Windlass Control and Chain Counter
Custom Bow Roller
Snubber System
Primary Anchor
Secondary Anchor
Stern Anchor
Lunch Hook
Nested Anchor System
Recommended Rodes (Winds Up To Gale Force)
Anchoring, Mooring and Towing Loads
Working Load Limits in Pounds (ABYC)
Modified Working Load Limits in Pounds
Oval Rope Deck Plate for aft Anchor Chain & Rode




 


Lighthouse Windlass


Features:
Rated at continuous duty not maximum pull, as with most other winch manufacturers. Maximum pull on an average 12-volt unit could reach 3000 lbs., if amperage is available. No ratchets or pawls to break, no other winch has these features.
Stainless steel construction; won't corrode away like aluminum winches or rust like steel units. The chrome plating won't peel off like others that are brass.
The only winch with 3 manual back-ups.
Can be tailed just like any sheet winch.
Has rapid manual rewind with use of a standard or ratcheting winch handle in capstan end.
A second winch handle socket on top of the winch is provided for kedging and allows a maximum pull manually through a 60:1 gear ratio. This means if only 35 lbs. Of pressure is exerted on a standard 10" winch handle in kedging socket, a potential of 10,500 lbs. Is available at the capstan. For example: 35 lbs. X 10" = 350 lbs., 350 lbs. X 60 (gear ratio)= 21,000 lbs., divide 21,000 lbs. By the radius of the capstan (2")=10,500 lbs. On most boats, this could be the most


Lighthouse 1501 Dual SS Windlass


TWO MANUAL HORIZONTAL MODES: Fast rewind socket port & starboard, or an amazing 10,200 lbs., on second speed with only 35lbs. Exerted on a 10" winch handle using the kedging socket located on top of winch. Both manual modes are operated with a standard winch handle. Rope wildcat allows rapid rope retrieval and can be tailed, even under power.

MOTOR DRIVE WITH VERICAL MANUAL MODE: Continuous duty linear power unit, no field winding to burn out. No external grounding required (unit cannot induce electrolysis). No overload protector required for motor. Reversing is optional without changing motors.  Motor drive also has a vertical manual backup system.  I have used this capability to hoist the anchor painlessly with a Sears hand held electric drill.

CONSTRUCTION: All stainless steel type 316L construction, sealed case lifetime lithium lubrication, mounted to built-in base plate. Complete with chain pipes & cast urethane deck seal.

MOUNTING: Required deck space for mounting plate is L10" X W11.6". Mounts with (6) ½" bolts. Motor mounts under deck and requires only 2" hole.

GYPSY & WILDCAT: Standard cast bronze chromed gypsy & stainless steel wildcat are field interchangeable, port to starboard. Dakare sports a double wildcat and a double gypsy.


Item
Description
Details
Image
Windlass
Lighthouse Marine dual horizontal capstans.  Remote chain counter.  Heavy duty 12 V motor.  Hand held and cockpit remotes.  
1501 DWG 12 Volt Windlass with 3/8” High Test chain gypsy on port and a 3/8” BBB gypsy on Starboard
Submariner Reversing Circuit
Working Load: 10,200lbs
Cockpit mounted remote control console
909 683-5078 Jordan
Performed 5 year Maintenance:  Totally serviced in Spring 2007
Including:  Upgraded  motor front and aft bearings to high quality sealed bearings, cleaned casing and interior of motor housing.  Did not replace brushes as they were in excellent condition, replaced top windlass seal, regreased,   Replaced reed switches for windlass counter broken by Summerfiield's during commissioning.  
 Windlass Control and Chain Counter
Cockpit Mounted Port Side
Dual Hawser Holes
Hinged Deck Pipes Starboard and Port for anchor rode
 Custom Bow Roller
Highly polished stainless steel bow roller designed to nest  a Delta 88 and a Bruce 110 without contamination.  Fabricated with 2 mil thicker stock than standard roller

Immediate Right:  Bow roller after fabrication

Far Right:  Bow roller being lifted into position

Below Table:  Picture of bow roller installed
Anchor Pad Eyes and Cleat
2 anchor pad eyes are installed just forward of each of the chain stoppers to physically constrain the anchors for offshore work.  
A single heavy duty cleat is also available just forward of the Chain Stoppers
 Snubber System
Large SS plate supporting 2 anchor snubbers located at the bow approximately 1 - 2 feet above the water line.  Secured with heavy duty thimbles, the high load, high stretch snubber line with dedicated anchor claws.  Extra large backing plates to spread loads.

Monkey claw attaches to 12 plate single braid rode via SS Thimble
Benefits of snubber system:
Reduces scope
Low center of effort results in less hobby horsing
Lowers height of chain in water helping to eliminate catching other boats
Permanent installation minimizes chain abrasion
 Primary Anchor
Delta 88 plus Suncor 1/2 inch Universal Anchor Swivel  (Removed - 10 Ft 1/2" SS Proof  Chain for Dressing plus) 300 ft 3/8" High Test Chain(Removed - and 3/8" connecting link)

Obviously the connecting link between the SS Dressing chain and the High Test chain is the weak link in this system.
Currently looking for substitute - any suggestions?
Port Side:
(Working loads:
Anchor - 45-64 ft LOA
SS Proof Chain - 3,750 lbs
High Test - 5,400 lbs
(Removed - Connector - 2,750 lbs)
Swivel - 6,500)
Primary Anchor Chain & Rode
265 Ft  3/8" Hi Test Chain
Plus 100 Ft 1" rode
 Secondary Anchor
Horizontal Claw 110 plus Suncor 1/2 inch Universal Anchor Swivel  (Removed - 10 Ft SS Proof  Chain for Dressing plus) 200 ft 3/8" BBB Chain and 3/8" connecting link.

Modified on 2/2002 to 50 feet of chain plus rode.
Starboard Side:
(Working loads:
Anchor - 64-92 ft LOA
SS Proof Chain - 3,750 lbs
BBB Chain - 2,650 lbs
(Removed - Connector - 2,750 lbs)
Swivel - 6,500)
Secondary Anchor Chain & Rode
75 Ft  3/8" BBB Chain plus 150 ft 1" 3 Strand
 Stern Anchor
Fortress  FX-55 plus 40 ft 3/8 BBB chain + 5/8" drop-forged, carbon/SS shackles
Stem
(Working loads:
Anchor - 10,200lbs
Chain - 2,650 lbs
Shackle = 4000 lbs)
Stern Chain
65 Ft  3/8" Hi Test Chain
Plus 150 Ft.  5/8" rode
 Lunch Hook
Danforth 25 Lb. Deepset II high  tensile fluke anchor plus 20 Ft 3/8 inch BBB chain + 7/16" galvanized shackle
Locker
(Working Loads:
Anchor - 1,600 lbs
Chain - 2,650 lbs
Shackle - 2,000 lbs)
Rode
300 ft of 1" Premium White Three Stranded Nylon
150 ft of 3/4" Premium White Three Stranded Nylon
Port - 29,400 lbs
Starboard - 16,700 lbs




 


Nested Anchoring System

The nested anchoring system consists of a Delta 88 and a Bruce 110 mounted in such a way that either can be deployed without contamination, that is, without one anchor being in the way of the other.  Either one or both anchors can be simultaneous deployed.  There are provisions for 2 built in snubber systems.   One of the snubbers can be seen afixed over the Delta 88 in the port picture below.

Detail of Nested Bow Anchors -  a Delta 88 & a Bruce 110




 






Recommended Rodes (Winds Up To Gale Force)
(Taken from Sail Mag, November 98, p 46)

Boat Length
Nylon
(Breaking Strength lbs)
Chain Size
(Working Load lbs)
High Test
Weight per 50 ft
(Proof Coil)
Weight per 50 ft
(BBB)
>20
3/8" (4,500)
1/4" (2,600 )
32 lbs
36 lbs

20-32
1/2" (7,500)
5/16"  (3,900)
50
60
32-42
5/8" (12,000)
3/8" (5,400)
70
85
42-52
3/4" (16.500)
1/2"  (9,200)
130
150


 



Anchoring, Mooring and Towing Loads
(Taken from Nigel Calder, Blue Water Sailing, Nov 2005, p 24)

LOA
Max Beam
15 Knots
30 Knots
42 knots
Permanent M mooring
60 Knots
50
13
400
1,600
3,200
4,800
6,400
60
15
500
2,000
4,000
6,000
8,000





 






Working Load Limits in Pounds (ABYC)
Nominal Size
Nylon 3 Strand
Nylon Double Braid
Proof Coil (BBB)
High-test
Anchor Shackles
1/4
186
208
1300
2600
1000
5/16
287
326
1900
3900
1500
3/8
405
463
2650
5400
2000
7/16
550
3500
7200
3000
1/2
709
816
4500
9200
4000
5/8
1114
1275
6900
11500
6500
3/4
1598
1813
9750
16200
9500
7/8
2160
2063
11375
12000
1
2795
3153
13950
15000
Note:Nylon rope is usually assigned a WLL of 5 -25% of its breaking strength
Note:Tensile straight of generic Nylon rope is about 80-90% of breaking strength
Note: Proof Coil and BBB chain have a WWL that is 25% of breaking strength
Note: High-test chain has a WWL that is 33% if its breaking strength
Note: Shackles are normally assigned WWL of 20% of breaking strength
Note: SS Shackles are rated at 50% of breaking strength



 







Modified Working Load Limits in Pounds
Per Nigel Calder
Nominal Size
Nylon 3 Strand
Nylon Double Braid
Proof Coil (BBB)
and Inside Diameter of Chain Links)
High-test
and
and Inside Diameter of Chain Links)
Anchor Shackles
and
Diameters of pins
1/4
1300 (.43)
1950 (.4)
1250 (5/16)
5/16
1900 (.5)
2925 (.48)
1875 (3/8)
3/8
880
980
2650 (.62)
4050 (.57)
2500 (7/16)
7/16
1180
1320
3500 (.75)
5400 (.65)
3750 (1/2)
1/2
1500
1700
4500 (.81)
6900 (.74)
5000 (5/8)
5/8
2440
2700
6900 (1.01)
8625 (.82)
8125 (3/4)
3/4
3340
3880
9750 (1.1)
12150 (1.02)
11875 (7/8)
7/8
4700
11375
15000 (1)
1
5880
6800
13950
18750 (1 1/8)

Example:  58,000 LB boat  dropped vertical height of 1 foot --> 58,000 Ft Lbs; Rode length = 150 feet in 30 feet of water; Per Yale Cordage, 5/8 inch nylon has an energy absorption capability of 910 Ft Lbs per each pound of line.  150 feet of line weight 19.5 lbs (.13lbs/ft); Line must absorb 58K/19.5 lbs = 3692 Ft Lbs per pound of rode, which is about 60% of its breaking strength.   Actual Load  = (Ave Breaking Strength * % of rated breaking strength) = 17000*.6 (Yale claims average breaking strength is 17000 Ft Lbs/Ft) (Note value is listed as 12000 lbs in previous table) = 10,200 pounds. {Experts indicate that line should be subject to max. load of 30% of its breaking strength; 30% -- > 10% stretch of line.  30% breaking strength or 10% stretch --> working load of 1445Ft lbs/lb];

Our case implies that the line will be subject to 3 times the appropriate working load (WWL = 2,700).  Increasing scope to 250 feet --> 32.5 lbs = 2215 Ft Lbs/ft or -->40% of breaking strength or 6,800 lbs( 17,000*.4).  More road --> nonlinear improvement in load capability; letting out another 100 ft has reduced the load by a third.

Comparison of Rope to Chain Connections
Type of Connection
Efficiency (% of breaking strength)
% Increase in Rope Diameter at Splice
3 strand direct eye splice
85
60
2 strand
87
25
4 strand direct inline splice
Untested
0
Eye splice with thimble
90-95%
69
Basic Rope Splice Short
85
60
Basic Rope Splice Long
87
25

Taken from Ocean Navigator, #93, Sep/Oct 1998, p 121






 



Oval Rope Deck Plate for aft Anchor Chain & Rode

We installed an oval rope deck plate on the aft port quarter of the boat for easy deployment of our stern anchor, chain and rode.  To improve maintenance of this part we also had it Awlgripped  white.  The stern chain in contained directly under the oval deck plate and allows the chain to be easily removed through the deck plate from the aft port lazarette.

Dakare Specs